Industry

Manufacturing systems for better plant visibility and control.

We build the software layers that connect shop floor machinery and PLC data directly to your dashboards and ERP, removing manual log sheets and delayed OEE reporting.

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Operational Reality

Small system gaps become expensive fast on the floor.

  • Production counts and quality checks are logged on paper and compiled at the end of the shift.
  • Line down events, scrap rates, and OEE metrics are lagging indicators discussed days too late.
  • Operators adjust machine speeds manually without log records feeding your central MES or ERP.
  • Maintenance alerts are raised verbally or via messaging threads, leading to undocumented downtime.
System Architecture

The PLC-to-ERP Bridge

We write the middleware that connects physical plant machinery directly to your databases and ERP, removing manual steps and lag.

Stage 1

Shop Floor PLCs

Machine cycles, sensors, and reject counters capture raw speed and counts directly on the physical floor line.

Stage 2

Floges Bridge

A lightweight edge service reads PLC tags (OPC UA, Modbus) and parses signals into structured count and event databases.

Stage 3

ERP & Dashboards

Clean metrics update Zoho, ERP, or PostgreSQL. Scrap rates, run speeds, and shift OEE display live on office dashboards.

Relevant Services

  • PLC & Machine Connectivity to pull direct cycle counts and error tags without human data entry.
  • Workflow Automation to instantly route quality failures, scrap alerts, and maintenance requests.
  • Custom Dashboards displaying live shift OEE, run speeds, and hourly production targets on the floor.
  • ERP & SQL Integrations that sync shop-floor counts straight into Zoho or PostgreSQL databases.

Example Systems

  • Shop-floor OEE & downtime dashboards.
  • Interactive digital logbooks for shift handovers.
  • Automated quality compliance alert queues.
  • Maintenance dispatch and ticket tracking portals.
Why Floges fits

Align your plant floor workflows with real-time management visibility.

We design manufacturing software for uptime. Our work is built for industrial data pipelines where dependable connectivity, data integrity, and ease of use matter more than novelty.

If shop floor realities are missing from your ERP, that visibility gap is costing yield.

Use the discovery call to walk through your current systems, machine connectivity, and the first dashboard or routing workflow to automate.

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